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duncan
Senior Member
posted 02-05-2001 10:18 AM     Click Here to See the Profile for duncan   Click Here to Email duncan     Edit/Delete Message
Savoy on your site is a picture of you next to a new step and riser to be installed in your tower house. Did you pour these and if you did what is your mix? Or did you order cut stone to replace the missing parts and how hard was it to man handle them into postition? It doesn't look to easy to have replaced that one.
I'm debateing wether to use hard sand stone or to pour them when i get to that point in the construction of the project.

Savoy
Senior Member
posted 02-05-2001 07:15 PM     Click Here to See the Profile for Savoy   Click Here to Email Savoy     Edit/Delete Message
Duncan,

That step was cut from a piece of dimension limestone. We ordered it from the stone quarry in square form. It was then cut to the shape you see in the photo after being tooled to provide a textured finish.
The step weighed nearly 750 pounds and had to be winched up to the great hall. It was then moved on a dolly across the room to where the missing step was. Because the other steps had "sagged" over the years, It had to be shimmed with a thin slice of limestone around 80 mm thick. Once in position, it was pointed with pure lime mortar that was gauged with brick dust. Then the gap nearest to the camera in the photo was filled in with rubble, lime and capped with a cut piece of tooled stone. It is incredibly solid.

I think you will be very glad if you use real stone for your steps. It is immensely satisfying to see the finished job. I have another photo of the completed landing, but have run out of room on that small web site. We will re-do it when we get moved to Princeton in April and show the finished steps.

Some very nice steps have also been built of smaller pieces of stone, but a spiral should be solid if possible.

duncan
Senior Member
posted 02-06-2001 07:34 AM     Click Here to See the Profile for duncan   Click Here to Email duncan     Edit/Delete Message
Isn't around Aprril when you have plans to launch your new web site for the lime forum John?
That step looks good in place.
If i do decide to pour instead of use sand stone for my steps it will depend if i can achieve the right mix and it will harden sufficently outside an auto clave. So far one is very close to the apperence and texture of Portland Limestone but with less strength. I beleave the next batch comeing up that has been cureing under pressure will work for door lintals, window sills, arrow slits, and arch supports. It has with early tests began to show a higher ratio of crush strength just a few days into the open air cureing process.

All times are PT (US)

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